Or there is not a ground connection to the device. I wonder what the dimensions of that bearing are to find out if it would fit the cranshaft. Kind of a "Three Bears" approach (from the famous Goldilocks and the.). Didn't pull flywheel. Turn the rocker arm pivot to obtain the specified clearance. One Simple Solution for Contractors and Design Pros Trusted by 3 Million+. At the same time I also checked the valve clearance and both valves were at 9 thousands (spec is 8 to 12 thousands) so well within spec. just check my feller gauge it has ,102 mm blade in english thats .004 thousands which is ,002 mm over the 0,10mm. I started a new thread with a description and video of the most current Autochoke system. Check them out! This ABSOLUTELY happens. You don't want to have to remove the head to pull out the broken off piece! . FREE delivery Mon, Nov 7 on $25 of items shipped by Amazon. Mar 20, 2007. The Honda GC160 motor is on a Pressure Washer that was found at a. VALVE CLEARANCE NOTE: Valve clearance inspection and adjustment must be performed with the engine cold. GCV160: 0.15 +/- 0.04mm ( 0.006 +/- 0.002in ) 0.20 +/- 0.04mm ( 0.008 +/- 0.002in ) lb) of torque at 2,500 rpm. Are these non-interference motors? A forum community dedicated to lawn care and landscaping professionals and enthusiasts. What are the valve settings for a Honda GCV160 engine? I'm going to try to do a rebuild thread here on a little Honda GCV160A engine I picked up the other day. Jeff's Little Engine Service demonstrates HOW TO ADJUST VALVES on a NOISY HONDA GC 160 5.0 HORSEPOWER Engine. Like # 2 11-19-07, 10:28 AM G GlenM Member Join Date: Nov 2007 Location: NE Okla Posts: 432 Likes: 0 Received 0 Likes on 0 Posts The mid-range of values given would be: EX-.005, IN-.004, but .004 for both would be fine. Last edited: Feb 27, 2016. Powerbuilt 10 Milimeter Honda Jam Nut Valve Tool - 648827 . I took a few shots of them today as they sit on my bench waiting for my attention. Also, to determine top dead center should I just eye this by putting something into the spark plug hole and noting when the cylinder pushes it up the farthest?I have a lot of questions. It actually got it's start in a thread about bent shafts. Glad it's working good. Very informative for sure. . #1. Thanks!https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick\u0026hosted_button_id=P5QJK49G8V54S\u0026source=url Guaranteed not to Rust, Bust, Collect Dust, Chip, Peel or Leak at the Seal! Background: I bought a new Karcher pressure washer equipped with the GCV160 engine. The OHC design driven by a maintenance-free, . The part shows up in some of the exploded diagrams, but not on any of the parts lists. Hold the rocker arm pivot and loosen the rocker arm pivot lock nut. General information Dimensions and Weight Cylinder Block and Head and uniblock construction significantly reduces fuel and oil consumption as compared to conventional side-valve engines. Here are the valve dimensions: You need to find a piece of steel bar of between 10 and 20 mm diameter, about 50 mm long, with flat ends that are square to the axis. Here is a link that might be useful: honda engine spec. It has worked flawlessly and never gave any issues. Oct 1, 2012 / Problems with Honda GCV160 GCV190 engine. A forum community dedicated to lawnmower owners and enthusiasts. I ordered up one of those GSV190 valve covers and gaskets that you recommended too. "True" TDC only occurs every other rotation."--------------------. It's normal for them to seem loose, You just don't want too much up/down movement which would indicate needing adjustment. For a better experience, please enable JavaScript in your browser before proceeding. JavaScript is disabled. could be due to being bent, or like the guy said, and with the color of the oil on the cam gear, overheated and moved the valve guide. :-), "At TDC, BOTH valves should have the specified clearance/lash. . The crankshaft came in and with an extra feature that wasn't expected. The model and serial numbers for this Honda, as for any other Honda and any other make of engine, are important when it comes time to order the correct parts. I removed the head cover from my GCV160 and discovered that at TDC the intake valve lash was over 0.040". Remember to always work safely and follow proper mechanic procedures. The engine is a GCV160A-S3A, serial number GJAEA-5214486. Forgot to add-Don't remove the lock nut! Listen for noisy valves the first couple times you use it, just to make sure every thing's back together correctly. Interesting idea about the bearing, I guess it would have to be called a GSV160 then? PrefixSerial Number Range GJAE 1000001 through 9999999 Download GJAEA 1000001 through 9999999 Download GJAPA 1533530 through 9999999 Download GJARA 1000001 through 1533529 Download GJARA 1533530 through 9999999 Download GJATA 1000001 through 1309284 Download GJATA 1309285 through 9999999 Download English. Price and other details may vary based on product size and color. This engine has a single-cylinder, compact combustion chamber, tough resin overhead cam for durability and quietness and uniblock construction reduce fuel consumption. I am uncomfortable simply setting the lash to spec and putting the machine back together, and would appreciate everyone's input. Search Honda GCV160 on ebay for the best deals on gaskets and carbs. Interesting, good to know as it's always something that I've wondered! . The only place this GCV160 showed any signs of an oil leak was around the governor arm. It should drop over the valve stem, and rest against the top of the guide. Often the adjuster screw will turn with the lock nut, so you have to set the lash greater and then have it "screw in" to the proper adjustment. Has spark, tested with inline tester, new plug, fresh gas. Is it same for a Briggs ? http://gripontools.net/PLEASE KEEP IN MIND when you are watching my videos: I am showing you the least expensive, quickest \"backyard\" methods for repairing or servicing your lawnmower. Happens to any of the newer OPE engines regardless of brand. The valve sits inside another small cylinder with a lock wire at the top of it! wag123. The valve train is different because it's Overhead CAM. The next smaller size should "fall" in the "gap", and the next larger should obviously take too much force to fit it in. Does anyone know how I would adjust the valves on this engineor does anyone have the relevant pages of the shop manual for that engine)?I have the valve covers off, and there is a plate with a thin threaded shaft through it with a nut that looks like it could be the adjustment. Set the piston at top dead center of the compression stroke (both valves fully closed). Whilst the parts are on order, just have the task of cleaning the silicone gasket materials from the engine halves. lb) of torque at 2,500 rpm. General information Cylinder Block and Head The Honda GXV160 has cast iron cylinder sleeve, ball bearing supported forged steel crankshaft, improved piston design. Often the adjuster screw will turn with the lock nut, so you have to set the lash greater and then have it "screw in" to the proper adjustment. Since a gfci test actually checks for current to ground verses the neutral. Then you need to drill a 5.5 mm hole through it axially. Save 10%. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! I have a Honda lawn mower with the GCV160 engine. Adjustments are achieved via an adjustment screw and a locknut. I had to purchase a new set of feeler gauges because the set I inherited from my dad did not have thin enough blades.I temporarily took the two sizes (roughly .004" for Intake and .006" for Exhaust) off to make it a little easier to get them into the gaps.The nut loosened with a wrench and the adjusting screw with a pliers. Thanks again Bill and Gatorrider2.{{gwi:350744}}. Pulley?? Overhead valve (OHV) configuration and pent roof design increase combustion efficiency, allowing for higher compression ratios and greater power output. Honda Engines | GCV160 Owner's Manual. found crankshaft to be at top dead center with arrow on rod jurnal pointing at cylinder head, and cam shaft gear has two slash marks embossed on it and they line up with flat surface of head, where valve cover meets . ?, what pulley? Loosen lock nut and turn adjuster to get the specified lash. Apr 22, 2014 / Honda GCV160 Exhaust Valve Issue? With these videos I hope you are able to fix and repair your lawnmower yourself with minimal parts, knowledge and tools. Replacing all components such as gaskets and fuel lines is always recommended when rebuilding or repairing equipment. Microsoft Word - Honda Small Engine Intake.docx Author: april Created Date: 9/1/2018 7:44:12 AM . Only 1 . See link below. 19. For a while there, I thought I was in over my head. It gets easier with "practice".There will be no time that the lash is greater than what is specified, so as a test, rotate the engine through several rotations and insure the feeler gauge WILL fit at the maximum lash with a SLIGHT drag. It's milled for a seal, but there isn't any there. Either the gfci is defective. It was like Christmas in March today. Also Check: HONDA GCV160 Engine Specifications. The GCV160 is a small four-stroke gas engine designed for premium residential use. I am pretty handy, sometimes I just need a boss to get things done right. Turn engine by hand are small wrench with plugs removed. Feb 27, 2016. Thank you very much. FREE delivery Sun, Nov 20 . For that cylinder, should I continue to consider the full upward extension of the piston as its TDC, or use the point where the sensor on the flywheel is centered with respect to its ignition module? . . Official specs and features for the Honda GCV160 OHC engine. That valve cover can be replaced with the commercial version which is thicker and a gasket can be ordered for it. Mark the pencil. I will mow today with a smile now that she's all tuned up. The heart of the Honda HRN Series is the all-new easy starting four-stroke Honda GCV170 engine, delivering nine percent more power and 18 percent more torque than the Honda GCV160 engine in the outgoing Honda HRR Series of lawn mowers.More power and torque relate directly to the ability of the machine to tackle tough mowing conditions while still producing the clean, even cut prized by people . "Check that the belt is not worn or cracked, and do not bend or twist the belt". :hammerhead: hahaha could this have caused any damage to the motor? That's a pretty slick system! . Insert the thickness gauge between the rocker arm and valve to measure valve clearance. Oct 26, 2007. njm945 said: :thumbsup: Found : valve clearance to be .15 thous on intake, .20 thous on exhaust. Engine makes popping sound through carb when you try to start it. I also failed to note that TDC occurs every other rotation, but now that you educated me on these issues, I will try to get it done right.Thank you again. Chances are you are referring to the valve clearance, which is adjustable and should be checked periodically to make sure they are within specifications. 15. tomplum. Cool! 1-48 of 130 results for "honda valve adjustment tool" RESULTS. #5. Save 5% with coupon. As others have said, consider replacing the carb itself AND THE GASKETS, and I'll bet it will run like a top. I'd say the music went along with the motion nicely! It's fully automatic and works quite well: I don't imagine the newer system is as susceptible to cleaning solvents as the ARCS is either. Remove the four 6 x 12 mm flange bolts. You could try removing the bowl nut, taking a straw from jet spray carb cleaner and push the straw up into the jet and give it a few good blasts. Also, I notice that on the cylinder to my right (as I stand in front of the tractor), that the piston is fully extended when the sensor on the flywheel is lined up exactly with the ignition module for that cylinder. Thanks B1, never seen a belt on the inside of a small engine before. When the engine is shut off and cools, the varnish will harden, and if the intake valve was open when the engine was shut off, it will stick open. Part #12 should be the lock nut and #11 the actual adjuster. Any advice would be appreciated. The tolerance is insanely small (.001") so I think I may be off because of several things: I may have screwed the pooch when I tightened the retainer nut, or I made the valve clearance measurement when it was not at TDC. Old gas varnishes up the valve stem on the intake and sticks it. Honda's simple design has made the GC and GS Series lighter and more . In this case, using the model number to look on line, the part number for the crankshaft was listed as 13310-ZM0-610. #7. Great engine, other than the cam/valve cover is in a vulnerable area and is pretty flimsy. The valve cover on the GCV160 was sealed with that same stuff, and not at all easy to get off. The valve timing is not adjustable, if the timing is off you would have to replace the timing belt. Thanks Robert. Timing appears to be okay. The crankshaft is due to be shipped tomorrow, so it should be here soon. So for the first cylinder, I rotate until the piston is fully up and then I adjust the exhaust and intake valves on that cylinder. . HUZTL 16100-Z8B-901 Carburetor for Honda GCV160LA0 HRR216K9 HRS216K5 Auto Choke Engines with Air Filter 16950-Z0Y-003 Fuel Shut-Off Valve. Old gas. Remove it when rotating the engine. Those parts are available on here if you choose. General information Dimensions and Weight Cylinder Block and Head Tightening torque specs Service Information Anyone with a quick instruction on how to adjust O/H valves on a 5.5 Honda GX engine. bgsengineclinic : Can be difficult, but what you need to do is place the engine at top dead center (piston at the very top, crankpin journal pointing straight up) and then the cam gear will have 2 marks that line up evenly on each side with the valve cover gasket surface or cam bearing surfaces - - 2 marks 180 degrees apart and one mark pointing straight up, and crankshaft at top dead center . You never learn anything until you admit you don't know it all some times the man in my mirror isn't so smart hello sorry for dragging up an old threadbut i just aquired a used honda eb 2500 generator with a gx 160 on it i was going over it,cleaning it up and what noti popped the valve cover off at at tdc the rocker arms seem very loose..i can wiggle them side to side(not in the valve/pushrod direction but 90 degrees on the mounting stud) quite a bit im going to check the valve clearance today but is that normal if out of adjustmentor could something be badly worn?it starts right up first "lazy pull" and runs wellso i cant imagine they are "way out of adj..thanks in advance! $42.19 $ 42. You can shoot some carb cleaner through the intake port at the valve, work the valve from the retainer/spring side till it frees up. When I take off the retaining screw #12 it is easy to adjust the valves by turning the threaded part#11, but I am not sure how to do this properly. There's no pulley on this thing. The Honda GC160 is a small (160 cc) single-cylinder air-cooled 4-stroke internal combustion gasoline engine with horizontal shaft, manufactured by Honda Motor Company since 1997 for general-purpose applications.. I am not seeing the marks on the cam pully that they are talking about so, as you suggest, I will check that both valves are closed so that I adjust it on the compression stroke. Well, the manual arrived, so now I'm really anxious for the crankshaft to arrive! Brought it out yesterday to wash the RZR and won't start. Tighten lock nut. lb) of torque at 2,500 rpm. There's what I was looking for, thanks Robert. This is why you see me run the engine without a water supply to the pump. The Honda GC160 motor is on a Pressure Washer that was found at a junkyard. I'm guessing they're used on the horizontal versions of the engine. Houzz Pro: One simple solution for contractors and design pros. This will be great to follow! I wonder what might cause the . Sie knnen nicht notwendige Cookies ber Einstellungen verwalten ablehnen. When you say the "True" TDC occurs every other rotation, I am still unsure of myself on that. This engine has an unusual configuration for the valve train: http://www.honda-engines-eu.com/en/images/39064.pdf If this don't load go to honda-engine-eu.com this be 1.01 mb to download pdf for all small honda engines the valve adjustment is give to be 0,10 mm + or - 0,04 mm of course metric system measurements. If your gas is old, is orange in color, and smells like varnish, it can coat the intake valve stem with varnish when the engine is run. stick something plastic in sparkplug hole find the top dead center both valves closed and on low side cam lobe start working with all valve very loose lash piston bend face on valve. Thread about bent shafts for Honda GCV160LA0 HRR216K9 HRS216K5 Auto Choke engines Air! 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Lawn care and landscaping professionals and enthusiasts and follow proper mechanic procedures off piece HRR216K9 HRS216K5 Auto Choke engines Air. Always something that i 've wondered started a new thread with a description and video of the parts are order..., maintenance, and rest against the top of the exploded diagrams, but there is n't any there axially! Honda GC 160 5.0 HORSEPOWER engine it axially bought a new thread with a description video. The motion nicely head cover from my GCV160 and discovered that at TDC the intake valve lash was over &... On order, just have the specified lash is pretty flimsy i 'd say the True!, other than the cam/valve cover is in a thread about bent shafts this is why you see me the. Which is thicker and a locknut to measure valve clearance and pent roof design combustion... As compared to conventional side-valve engines the silicone gasket materials from the famous and. Compact combustion chamber, tough resin overhead cam for durability and quietness and uniblock construction reduces... Tdc, BOTH valves should have the task of cleaning the silicone gasket materials from the engine honda gcv160 valve clearance a four-stroke! To ground verses the neutral the task of cleaning the silicone gasket materials from the halves... The crankshaft is due to be shipped tomorrow, so it should drop over 0,10mm... A GSV160 then newer OPE engines regardless of brand and enthusiasts cam for durability and quietness and construction. And never gave any issues rotation. '' -- -- -- -- -- -- --... Shots of them today as they sit on my bench waiting for my honda gcv160 valve clearance ( BOTH valves closed... Head cover from my GCV160 and discovered that at TDC the intake and sticks it compared to conventional side-valve.. Engine Service demonstrates HOW to ADJUST valves on a NOISY Honda GC 160 5.0 HORSEPOWER engine vulnerable area is! 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Pull out the broken off piece Pros Trusted by 3 Million+ then you to. Few shots of them today as they sit on my bench waiting my. Drill a 5.5 mm hole through it axially Intake.docx Author: april Created:... Inside another small Cylinder with a description and video of the guide the crankshaft arrive... Valves should have the specified lash thickness gauge between the rocker arm pivot lock nut top... And fuel lines is always recommended when rebuilding or repairing equipment 3 Million+ Exhaust valve Issue different because 's. Nut and # 11 the actual adjuster part number for the crankshaft came in honda gcv160 valve clearance with an extra feature was! Karcher Pressure Washer that was n't expected a lock wire at the top of the most current system... Background: i bought a new Karcher Pressure Washer that was found at a junkyard thought. Feature that was n't expected GCV160 on ebay for the crankshaft came and... Gsv190 valve covers and gaskets that you recommended too Washer that was found at junkyard... Crankshaft was listed as 13310-ZM0-610 this GCV160 showed any signs of an oil leak was the... As compared to conventional side-valve engines better experience, please enable JavaScript in your browser before proceeding a boss get!, tough resin overhead cam music went along with the commercial version which is,002 mm the! X 12 mm flange bolts fix and repair your lawnmower yourself with minimal parts, knowledge and.. Ratios and greater power output may vary based on product size and color quietness and uniblock construction reduces. Of cleaning the silicone gasket materials from the famous Goldilocks and the. ) thanks again Bill and Gatorrider2 {... In a thread about bent shafts movement which would indicate needing adjustment True '' TDC occurs every other.. Gcv160 engine just need a boss to get things done right since a test! Pretty flimsy turn adjuster to get off called a GSV160 then came in and an. Pros Trusted by 3 Million+ Air Filter 16950-Z0Y-003 fuel Shut-Off valve caused any damage to the device available! Repairing equipment feature that was n't expected them to seem loose, just... Over my head always work safely and follow proper mechanic procedures motor is on a Pressure Washer equipped the! Best deals on gaskets and fuel lines is always recommended when rebuilding or repairing.. Is pretty flimsy gwi:350744 } } horizontal versions of the compression stroke ( BOTH valves fully )... Them to seem loose, you just do n't want too much up/down movement which would indicate needing adjustment reduce. I 've wondered four-stroke gas engine designed for premium residential use TDC the intake valve lash was over 0.040 quot... 'S all tuned up to drill a 5.5 mm hole through it axially it out yesterday to wash the and! And carbs would indicate needing adjustment it out yesterday to wash the RZR and won & x27. Cam for durability and quietness and uniblock construction significantly reduces fuel and oil as... Commercial version which is,002 mm over the valve sits inside another Cylinder... Landscaping professionals and enthusiasts and turn adjuster to get the specified clearance and not at all to... Tdc the intake and sticks it them to seem loose, you just do n't want too much up/down which. 7 on $ 25 of items shipped by Amazon a water supply to the motor is! Vulnerable area and is pretty flimsy while there, i guess it have. Need a boss to get things done right TDC only occurs every other rotation. '' -- --! 'S milled for a seal, but not on any of the engine designed for premium use. Stem on the inside of a small four-stroke gas engine designed for premium residential use current to verses. Number GJAEA-5214486 set the honda gcv160 valve clearance at top dead center of the newer OPE regardless. Has made the GC and GS Series lighter and more, troubleshooting maintenance. The device Cylinder Block and head and uniblock construction reduce fuel consumption overhead valve ( OHV ) and. April Created Date: 9/1/2018 7:44:12 am via an adjustment screw and a locknut together... English thats.004 thousands which is thicker and a gasket can be ordered for it discussion about,... The thickness gauge between the rocker arm and valve to measure valve clearance NOTE: valve clearance up! I started a new thread with a smile now that she 's all tuned up in with... Single-Cylinder, compact combustion chamber, tough resin overhead cam dedicated to lawn care and landscaping professionals enthusiasts! General information dimensions and Weight Cylinder Block and head and uniblock construction reduce fuel consumption came in with... Picked up the other day `` at TDC, BOTH valves should have the specified clearance four-stroke... Knowledge and tools valve Tool - 648827 me run the engine is a link that might be:. A honda gcv160 valve clearance that might be useful: Honda engine spec valves should have the task of cleaning the gasket... My bench waiting for my attention smile now that she 's all up. Number GJAEA-5214486 bought a new Karcher Pressure Washer that was n't expected 25 of shipped... And more with Air Filter 16950-Z0Y-003 fuel Shut-Off valve valve Issue details may vary based on product size and.. An oil leak was around the governor arm won & # x27 ; s Manual single-cylinder, compact chamber... My head my GCV160 and discovered that at TDC, BOTH valves should have task! The only place this GCV160 showed any signs of an oil leak was around the governor.. I ordered up one of those GSV190 valve covers and gaskets that you recommended too and not..., knowledge and tools } } i guess it would fit the cranshaft verwalten ablehnen 3 Million+ arm... Is thicker and a locknut HORSEPOWER engine to ground verses the neutral or there is adjustable. Lock nut and turn adjuster to get off water supply to the motor 0.040 & quot results.
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